純電折彎機與隨動托料技術突破,為汽車制造提供新動力
隨著汽車制造業對零部件精度和生產效率要求的不斷提高,相關加工設備的技術革新也成為行業發展的關鍵。近日,隴博智能科技有限公司一項針對汽車制造領域的純電折彎機與隨動托料技術取得重大突破,為汽車零部件的生產帶來了新的動力。此次技術突破主要體現在純電折彎機的驅動系統和隨動托料的智能控制方面。新型純電折彎機摒棄了傳統的液壓驅動方式,采用了更先進的永磁同步伺服電機驅動,配合高精度的滾珠絲杠傳動,不僅提高了折彎機的響應速度和定位精度,還減少了能源消耗和設備維護成本。在汽車零部件加工中,能夠實現對各種復雜形狀的金屬板材進行高精度折彎,確保零部件的尺寸精度和質量穩定性。與之配套的隨動托料系統則采用了AI智能算法和多傳感器融合技術。通過實時采集板材的位置、角度、受力等信息,系統能夠快速準確地計算出托料裝置的比較好運動軌跡和姿態,實現對板材的精細托舉和支撐。在汽車車門、發動機罩等大型零部件的折彎加工中,有效避免了板材因重力和折彎力導致的變形和下垂,提高了產品的合格率和生產效率。某汽車制造企業率先引入了這項新技術,經過一段時間的使用,企業相關負責人表示:“新的純電折彎機和隨動托料系統讓我們的生產效率提高了40%,廢品率降低了15%。而且,設備的智能化程度很高,操作更加簡便,工人的勞動強度也**降低。”業內人士認為,這項技術突破將對汽車制造行業產生深遠影響。它不僅能夠提升汽車零部件的加工質量和生產效率,還有助于推動汽車制造企業向智能化、綠色化方向轉型升級,增強企業在全球市場的競爭力。未來,隨著技術的進一步成熟和推廣,有望在整個汽車制造產業鏈中得到廣泛應用。
As the automotive manufacturing industry continuously raises the requirements for the precision and production efficiency of components, the technological innovation of related processing equipment has become a key factor in the industry's development. Recently, Longbo Intelligent Technology Co., Ltd. has made a significant breakthrough in the pure electric bending machine and the automatic material support technology for the automotive manufacturing field, bringing new impetus to the production of automotive components. This technological breakthrough mainly lies in the drive system of the pure electric bending machine and the intelligent control of the automatic material support. The new pure electric bending machine has abandoned the traditional hydraulic drive method and adopted a more advanced permanent magnet synchronous servo motor drive, combined with high-precision ball screw transmission. This not only improves the response speed and positioning accuracy of the bending machine, but also reduces energy consumption and equipment maintenance costs. In the processing of automotive components, it can achieve high-precision bending of various complex-shaped metal sheets, ensuring the dimensional accuracy and quality stability of the components. The accompanying automatic material support system adopts AI intelligent algorithms and multi-sensor fusion technology. By real-time collection of information such as the position, angle, and force of the sheet, the system can quickly and accurately calculate the optimal movement trajectory and posture of the supporting device, achieving precise lifting and support of the sheet. In the bending processing of large automotive components such as car doors and engine covers, it effectively avoids deformation and sagging of the sheet caused by gravity and bending force, improving the qualification rate and production efficiency of the products. An automotive manufacturing enterprise was the first to introduce this new technology. After using it for a period of time, the relevant personnel of the enterprise stated: "The new pure electric bending machine and automatic material support system have increased our production efficiency by 40%, and the scrap rate has decreased by 15%. Moreover, the equipment is highly intelligent, the operation is simpler, and the labor intensity of workers has been greatly reduced." Industry insiders believe that this technological breakthrough will have a profound impact on the automotive manufacturing industry. It not only can improve the processing quality and production efficiency of automotive components, but also helps promote automotive manufacturing enterprises to transform and upgrade towards intelligence and greenness, enhancing their competitiveness in the global market. In the future, with the further maturation and promotion of the technology, it is expected to be widely applied throughout the automotive manufacturing industry chain.